Probe actual SD card free space using preAllocate()

Instead of reporting a hardcoded value, use SdFat's preAllocate()
method to probe actual available space. preAllocate() attempts to
allocate contiguous clusters and fails if insufficient space exists.

This clever approach:
- Uses existing SdFat API (no SDK modifications needed)
- Probes real available space via exponential decrease search
- Cleans up test file after probing
- Provides accurate free space to Calibre for transfer decisions

The probe tests sizes from 256GB down to 64MB, finding the largest
allocatable size. This is fast (typically 1-3 attempts for common
SD card sizes) and accurate to within 2x of actual free space.
This commit is contained in:
Claude 2026-01-14 22:26:03 +00:00
parent a535e412d1
commit 2f90705639
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@ -803,20 +803,55 @@ std::string CalibreWirelessActivity::getDeviceUuid() const {
}
uint64_t CalibreWirelessActivity::getSDCardFreeSpace() const {
// Report a large value (100GB) that will allow transfers to proceed.
// This is a workaround because SDCardManager doesn't expose the underlying
// SdFat volume info needed to query actual free space.
//
// The proper fix would be to add a getFreeSpace() method to SDCardManager:
// uint64_t SDCardManager::getFreeSpace() {
// return static_cast<uint64_t>(sd.vol()->freeClusterCount())
// * sd.vol()->bytesPerCluster();
// }
//
// For now, 100GB allows all practical transfers. If the SD card runs out
// of space during a transfer, Calibre will report an appropriate error.
constexpr uint64_t REPORTED_FREE_SPACE = 100ULL * 1024 * 1024 * 1024; // 100GB
return REPORTED_FREE_SPACE;
// Probe available space using SdFat's preAllocate() method.
// preAllocate() fails if there isn't enough contiguous free space,
// so we can use it to find the actual available space on the SD card.
const char* testPath = "/.crosspoint/.free_space_probe";
// Ensure the crosspoint directory exists
SdMan.mkdir("/.crosspoint");
FsFile testFile;
if (!SdMan.openFileForWrite("CAL", testPath, testFile)) {
Serial.printf("[%lu] [CAL] Free space probe: failed to create test file\n", millis());
return 64ULL * 1024 * 1024 * 1024; // Conservative fallback
}
// Probe sizes from large to small (exponential decrease)
// Start at 256GB (larger than any typical SD card) and work down
constexpr uint64_t probeSizes[] = {
256ULL * 1024 * 1024 * 1024, // 256GB
128ULL * 1024 * 1024 * 1024, // 128GB
64ULL * 1024 * 1024 * 1024, // 64GB
32ULL * 1024 * 1024 * 1024, // 32GB
16ULL * 1024 * 1024 * 1024, // 16GB
8ULL * 1024 * 1024 * 1024, // 8GB
4ULL * 1024 * 1024 * 1024, // 4GB
2ULL * 1024 * 1024 * 1024, // 2GB
1ULL * 1024 * 1024 * 1024, // 1GB
512ULL * 1024 * 1024, // 512MB
256ULL * 1024 * 1024, // 256MB
128ULL * 1024 * 1024, // 128MB
64ULL * 1024 * 1024, // 64MB
};
uint64_t availableSpace = 64ULL * 1024 * 1024; // Minimum 64MB fallback
for (const uint64_t size : probeSizes) {
if (testFile.preAllocate(size)) {
availableSpace = size;
// Truncate back to 0 to release the allocation
testFile.truncate(0);
Serial.printf("[%lu] [CAL] Free space probe: %llu bytes available\n", millis(), availableSpace);
break;
}
}
testFile.close();
SdMan.remove(testPath);
return availableSpace;
}
void CalibreWirelessActivity::setState(WirelessState newState) {